What is Pharmaceutical Warehousing?
Pharmaceutical warehousing is the systematic storage of medicine and related goods. The pharmaceutical industry handles active ingredients and volatile substances that require controlled storage environments to remain safe and viable.
GMP rules like Good Distribution Practice (GDP) and Good Warehousing Practice (GWP) play pivotal roles in pharmaceutical product quality. A high-quality pharmaceutical product is pure, correctly identified, effective, and safe to use. Pharmaceutical warehousing operates under these standards to provide secure storage for pharmaceutical products like medication, prescription drugs, and other pharmaceuticals.
Products / Industries Requiring Pharmaceutical Storage and Distribution
There are billions of different drugs and pharmaceutical materials, each requiring unique storage and handling conditions. Some storage conditions vary between drugs: light, temperature, sanitation, and handling practices.
Here are some of the most common products and materials found in a pharmaceutical storage and distribution center:
- Production materials like filters and lubricants
- Buffers and chemicals
- Starting materials and chemicals for manufacturing
- Packaging products like bottles, caps, pack film, boxes, vials, and seals
- Printed material like labels, inserts, pre-printed tubes, medicine instructions
- Finished prescription drugs and medicine
What Are The Benefits of Pharmaceutical Warehousing?
If appropriately executed, pharmaceutical storage facilities optimize drug storage and protect medicines from contamination. The main benefits of pharmaceutical warehousing are in the customization capabilities.
Pharmaceutical storage offers a variety of customer-focused services – here are some of the ways pharmaceutical warehousing can work for you:
- Temperature control options like cold storage
- Sanitation capabilities with negative pressure cleanrooms
- Easy picking with automated carousel systems
- Light-controlled options
- Damage prevention measures
Meeting FDA Safety Regulations And Pharmaceutical Warehouse Guidelines
The Food and Drug Administration (FDA) regulates pharmaceutical storage and handling. The current Good Manufacturing Practices (CGMP) are the FDA’s safety regulations for warehousing. All pharmaceutical warehouses must adhere to the CGMP.
GDP and GWP are both particular parts of the CGWP. GDP refers specifically to product transport and distribution, while GWP refers to specific practices within a company warehouse. These legal regulations exist on the recognition that product quality can be significantly altered during manufacturing and packaging.
Current Pharmaceutical Warehouse Guidelines:
The CGMP states that all pharmaceutical products must be:
- Stored with enough space for proper inspection and cleaning
- Stored to prevent contamination (adequate temperature and light)
- Easily identified by code and status (approved, quarantined, or rejected)
- Clearly labeled with distribution procedures for the specific drug
- Marked with proper storage conditions
Starting A Pharmaceutical Storage And Distribution Center
There are many things to consider when designing a pharmaceutical storage and distribution center. Storage systems, warehouse layout, and quality control are all vital to the storage and handling process.
Pharmaceutical Storage Systems
- Vertical storage systems provide easy inventory handling. Carousel systems bring products to the pick face and can cycle products horizontally or vertically, whatever works best in the application.
- Because medicinal products expire and deteriorate with time, a first-in, first-out (FIFO) storage system ensures that goods cycle consistently.
- Steel shelving provides adequate storage for pharmaceutical products and is customizable.
- Cleanrooms are a type of modular office that prevent germs and contamination within the space.
- Light-duty pallet racking may suffice for medicinal storage facilities as well. Most pharmaceutical warehouses do not regularly handle palletized products. For this reason, steel shelving or light-duty racking with a flat decking surface are great storage options.
- Cold storage for temperature-sensitive goods. Handlers must keep applications for pharmaceutical cold storage below 25 degrees C – typically between 2 and 8 degrees C.
- Warehouse security cages like wire partitions or flame-resistant safety cabinets suffice for restricted areas or dangerous material storage.
Typical Pharmaceutical Warehouse Layout
A typical pharmaceutical warehouse layout design will include some or all of the following areas:
- Quarantine area for goods before inspection or testing
- Dangerous goods storage area
- Restricted goods area
- Isolation area for faulty or recalled products
- Cold storage room
- Sampling booth with air control systems
- “Reject” area and “Released” area for failed or passed products after testing
Quality Control Measures
Proper training ensures every individual in the warehouse is aware of and follows necessary quality control measures.
Regular quality checks should confirm all containers are sealed and stored in the proper light and temperature conditions. Check that all storage systems are clean and functional.
Adherence to all FDA safety regulations ensures products are in the best condition possible. Always be willing to undergo an FDA audit and improve current storage processes.
Material segregation prevents mix-ups and incorrect order fulfillment. Designate specific areas in the warehouse for approved, rejected, quarantined, restricted, and contaminated goods.
Pharmaceutical Storage Cost
The pharmaceutical storage cost in warehousing varies depending on the required product quantity and types of storage systems. Automated systems are typically more expensive than stand-alone systems like shelving or pallet racking. Specialized storage areas like cleanrooms and cold storage areas can be quite an investment, depending on the scale.
To learn more about pharmaceutical storage costs for your application, fill out a quote request form or contact AK directly.
Why Choose AK To Build A Pharmaceutical Warehouse?
AK is a specialized warehouse design company well-versed in the pharmaceutical storage industry. We have worked with pharmacy warehouses before and offer effective storage systems for medicine and prescription drugs.
To get in touch with a warehouse design expert, call 800-722-5908. We look forward to discussing your unique storage needs and devising a specialized solution for your pharmaceutical warehouse design.